Composite Solutions for Trolleys

Composite Solutions for Trolleys

Composite Solutions for Trolleys

In modern aviation, catering trolleys and galley inserts must combine durability, lightweight performance, and ease of handling to meet demanding daily use. Sky Composites delivers advanced carbon fiber fabrics, fiberglass reinforcements, PVC foam core, PET foam core, and prepregs that replace traditional metal structures with lighter, stronger, and corrosion-resistant alternatives. By integrating composite solutions, airlines benefit from reduced trolley weight, improved maneuverability, and extended product lifecycle – all while lowering fuel consumption and enhancing operational efficiency. With customizable options and technical expertise, Sky Composites helps manufacturers design food service trolleys and galley containers that meet stringent aviation standards for safety, durability, and passenger comfort.

Related products

Carbon fiber fabrics

Carbon fiber fabrics

Premium multiaxial, woven and special fabrics with superior load-bearing capacity, flex fatigue resistance, and customization options for advanced applications.

Fiberglass fabrics

Fiberglass fabrics

A wide range of customizable fiberglass products, including RTM molding mats, combo mats, woven roving, and surface mats, for efficient resin molding and durable FRP construction.

Balsa core

Balsa core

High-density organic core material featuring high compressive strength.

PVC foam core

PVC foam core

Excellent strength-to-weight properties and superior chemical stability.

PET foam core

PET foam core

Recyclable core materials with high compressive strength.

Why choose Sky Composites for trolleys?

Lightweight efficiency

Lightweight efficiency

Our composite solutions reduce trolley weight, improving maneuverability and lowering fuel consumption on every flight.

Durability & impact resistance

Durability & impact resistance

Composite sandwich panels with core materials provide superior mechanical strength and long-term reliability under daily heavy-duty use.

Corrosion & chemical resistance

Corrosion & chemical resistance

Unlike metals, composites do not corrode, ensuring safe, hygienic, and low-maintenance service in demanding galley environments.

Tailored manufacturing support

Tailored manufacturing support

We offer complete solutions and expert guidance for efficient trolley production.

Certified quality with DNV Certification

Sky Composites’ composites solutions, including PVC core materials, PET foam, and carbon fiber fabrics, are DNV certified, ensuring compliance with the highest global standards for safety, reliability, and performance. This certification guarantees that our materials are suitable for demanding marine applications, providing peace of mind and unmatched quality for your projects.

Contact cta bg

Ready to build stronger solutions together?

Partner with Sky Composites to bring innovative, high-performance materials to your industry. Let’s shape the future, one composite at a time.