Composite Solutions for Nacelle Covers

Composite Solutions for Nacelle Covers

Composite Solutions for Wind Turbine Blades

Nacelle covers protect the generator and drivetrain of a wind turbine from weather exposure while ensuring a lightweight, durable, and cost-effective design. With advanced composite solutions, Sky Composites provides manufacturers with PET foam core, PVC foam cores and fiberglass reinforcements that combine excellent environmental resistance, ease of processing, and long-term durability. Our solutions enable nacelle covers that are strong, corrosion-free, and reliable throughout the turbine’s service life.

Unlike structural blade components, most nacelle designs prioritize weather protection, weight reduction, and cost efficiency. Composites meet these needs with low-density cores that simplify handling and reduce resin consumption during infusion. By integrating perforated and pre-cut kitted cores, manufacturers can accelerate production, minimize waste, and achieve consistent surface finishes. The result is a nacelle cover that withstands harsh offshore and onshore conditions, lowers maintenance requirements, and supports overall turbine efficiency.

Related products

Fiberglass fabrics

Fiberglass fabrics

A wide range of customizable fiberglass products, including RTM molding mats, combo mats, woven roving, and surface mats, for efficient resin molding and durable FRP construction.

PVC foam core

PVC foam core

Excellent strength-to-weight properties and superior chemical stability.

PET foam core

PET foam core

Recyclable core materials with high compressive strength.

Release agents

Release agents

High-performance solutions that ensure seamless part removal from moulds without compromising surface quality or post-production processes.

Why choose Sky Composites for nacelle covers?

Weather resistance

Weather resistance

Protects turbines against UV, moisture, and extreme conditions.

Cost-effective production

Cost-effective production

Lightweight, kitted cores reduce material usage and speed up processing.

Long service life

Long service life

Composites prevent corrosion and degradation for decades of operation.

Design flexibility

Design flexibility

Supports efficient shaping, smooth finishes, and consistent manufacturing quality.

Certified quality with DNV Certification

Sky Composites’ composites solutions, including PVC core materials, PET foam, and carbon fiber fabrics, are DNV certified, ensuring compliance with the highest global standards for safety, reliability, and performance. This certification guarantees that our materials are suitable for demanding marine applications, providing peace of mind and unmatched quality for your projects.

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